Forging Manufacturing Process

We follow a structured, quality-driven process to ensure your components are delivered with precision, durability, and compliance every step of the way.

1. Raw Materials

The foundation of any great product begins with the right raw material. We procure certified, high-grade materials based on your project’s specifications to ensure strength, reliability, and performance in the final component.

Classification	IS	EN	DIN	AISI / SAE	JIS
Plain Carbon	15C8, 35C8, 45C8	EN-8, EN-9 EN-32 B	CK-15, CK-30, CK-45, C35 Pb K, C15 Pb K, CK-35, CK-60	1015, 1026, 1030, 1135, 1040, 1045, 1050, 1055, 1060, 1080	S43C, S45C, S48C, S55C, S35C, S53C
Carbon Manganese	47Mn6, 37Mn6, 37MN2, 37C15, 20Mn2	EN-14A, EN-14B, EN-15, EN-15B	40Mn4, 28Mn6, 27Mn2	1524, 1526, 1541, 1041F	SMn420H, SMn430H, SMn433H, SMn435H, SMn443H
Plain Chrome	40Crl, 50Cr4	EN-18, EN-207	34Cr4, 37Cr4, 41Cr4	5120, 5140, 5145, 5150, 5160	SCr, 420H, SCr415
Chrome Manganese	16Mn5Cr4, 20Mn5Cr5	-	16MnCr5, 20Mn5Cr5	-	-
Chrome Moly	40Cr1Mo28	EN-19	42CrMo4	4118, 4130, 4135, 4140, 4145, 4150, A182 F12 C1 II	SCM 415, SCM 420H, SCM 435H, SCM 440H
Chrome Nickel	40CrNi6, 16Ni3Cr2	EN-36A, EN-36B	15CrNi6, 16CrNi4, 18CrNi8, 20CrNi4	-	-
Chrome Nickel Moly	20NiCr2Mo2	EN-353, EN-354, EN-355, EN-36C, EN-24, 845H17, 822H17	17CrNiMo6, 30CrNiMo3, 34CrNiMo6	4340, 8620, 8640, 8627, 8615, 8617	SNCM220H, SNCM420H
Moly-Manganese	36Mn6Mo3, 35Mn6Mo4	EN-16, EN-17	-	4027H, 4037H	-
Ball Bearing	103Cr2	EN-31	100Cr6	SAE52100	SUJ2
Micro Alloyed	38MnSiVS5	-	-	-	-

Forging Raw Material Process Flow

Raw Material Stocks

Radioactivity Detection Gate

2. Tool & Die Making

Once we receive your purchase order, we initiate a formal Design for Manufacturability (DFM) review with your team. This step ensures the part design is optimized for forging, reducing potential production issues and helping achieve better cost and time efficiency.

An optimized tool design is critical but often overlooked. By addressing DFM at this early stage, we help accelerate your go-to-market timeline and minimize rework or delays during production.

3. Machining

Our precision machining capabilities allow us to meet tight tolerances and deliver components that are ready for final assembly or integration. From turning and milling to drilling and boring, we handle every detail with accuracy and consistency.

4. Surface Treatment Processes

We apply various heat treatment and surface conditioning methods to enhance material properties like strength, ductility, wear resistance, and hardness. Our capabilities include:

Hardening & Tempering
Annealing
Normalizing
Forced Draught
Bottom Drop Hardening
Gas Carburizing

5. Inspection & Testing

Every component undergoes rigorous inspection and testing to ensure it meets your dimensional, mechanical, and material specifications. Our in-house capabilities include mechanical testing, dimensional inspection, NDT (Non-Destructive Testing), and welding quality validation.

6. Documentation & Compliance

We understand the importance of traceability and global quality standards. We provide complete documentation support, including:

FMEA (Failure Modes and Effects Analysis)
APQP (Advanced Product Quality Planning)
PPAP (Production Part Approval Process)
SPC (Statistical Process Control)
MSA (Measurement System Analysis)

Our team ensures you receive the necessary documentation for audits, certifications, and smooth project approvals.

Forging Examples